Uses of Cardboard Packaging

Cardboard boxes were used to be produced in single plain format. They used to be simply thin and brown in color for packing materials and goods. But now with modifications and creative ideas, cardboard boxes are redefined. You can choose any box with different types of material for packaging and distribution or any other intended use. You can virtually opt for any size and shape with customized factors. The customized factors may include:

·         Shape

·         Size

·         Design

·         Printing

·         Lamination

·         Wax coating

·         Wet proof

The features are innumerable and along with it the boxes are pretty much strong for bearing the heavy weights.

Every company passes its product through different manufacturing processes to make it unique and stand out because of tough competition out there in market. However one thing or one process is the common amongst all. The packaging!

From Gucci to Armani, from Next to Mango, you name any brand, each of them has different creative approaches, different designers, stores and style statement as well as quality they offer. However when it comes to packaging and distribution of products, every manufacturer is conscious about the protective delivery of such expensive products to the stores. Each of them has only one choice. A cardboard box!

Enough talk about these brands, industries, companies, manufacturers, retailers and distributors. Let’s talk about something of interest.

Well a cardboard box is also stereo-typically associated with homelessness because it can be used as a shelter. In 2005, an architect also built a house made from cardboard completely.

The cardboard boxes are one of the most favorite toys for the kids. I am sure all of us have once played with the cardboard box by sneaking inside or making it a war or doll house. The cardboard boxes are favorite shelter for the children to play inside. When kids are often gifted with huge toys, they get bore with the toy itself and start playing with the huge cardboard box. A cardboard box was added to the National Toy Hall of Fame in US at 2005.

The cardboard boxes vary in thickness according to their intended use. The boxes which are less thick used to package perishable food products in super market. For shipping of heavy machinery parts and electrical appliances, the boxes with comparatively more thickness and strength are used.

The cardboard boxes are greatly replacing plastic packaging specifically in food industries. It is because they are cost effective as well as lightweight and easy to handle. For example our very own round pizza is packed inside a rectangular box. The food items remain hot and fresh in these boxes making them popular for the users.

Cereals are significantly packed inside cardboard boxes in fact the earliest knows food industry has been using the boxes for packaging of cereals.

Match sticks and cigarettes are also packed inside cardboard boxes. Juice cartons and drinks cartons enclose the drinks in safe and protective manner for distribution. The milk is also packaged using cardboard packaging. 

Check out the design of some cardboard boxes.

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Ship your Products in Corrugated Container

A manufacturer or a retailer, everybody in the field of business has to face this problem of managing shipping. The biggest trouble when you talk about shipping is that how to handle the packaging of goods and materials. The packaging has to be perfect as to keep your goods safe and healthy to reach the destination and accomplish the purpose.

When we talk about packaging and shipping packaging more specifically, the first option that strikes our mind is corrugated boxes. The corrugated boxes are especially designed with strength as a key feature to help achieve the purpose of safe journey of your goods and materials.

Being the most popular packaging product, a corrugated box is designed by the packaging engineers keeping in concern that the container shall meet the performance requirements as well as the total cost of the system. The most crucial factor while producing the corrugated or any kind of paper box is to have the finished goods that are cost effective and affordable for the consumers. The consumers commonly industrialist makes purchases of packaging products and containers normally in bulk. That’s why the challenging factor for the manufacturer of packaging material is to offer their product at economical rates.

The quality shall not be compromised by achieving economical rate. A manufacturer of packaging material has to keep in mind that the packaging is meant to support the packed product from any harm or damage that can cause during transit or transportation. The packaging container shall offer strength and durability to avoid any such condition. When we talk about shipping, most of the famous industrialists opt for shipping their products to other different countries. Shipping is a way of transit that is pretty much time consuming. So for the shipping products to retain their original condition and refined touch, the packing container shall be able to help achieving the purpose. The boxes shall offer support, strength, durability and crush resistance.

Corrugated boxes are of the essence to be used in a warehouse. While your products are in warehouse, they face different challenges. Load sharing is of importance when we talk about storing the products in warehouses. The boxes shall be capable of equalized load sharing when the products are kept above each other in a manner to occupy lesser space as possible.

Weather conditions also play a role of hurdle for storing the products in warehouse. If the weather is humid or if it is a rainy season, the water can get inside the warehouses easily as it is commonly known that the warehouses are not much protective. In long term storage of your valuable goods, the containers shall be resistant to high humidity conditions or moisture that can harm your product. This can be achieved if the corrugated box is wax coated as well as offer water strength factor.

The companies prefer to have the corrugated box with indifferent designs and graphics. This is helpful when the goods are to be shipped and the company’s logos and specific graphics will play a vital role in differentiation of your goods from others.   

Corrugated Box-Highly Demanding

Corrugated boxes are used for many purposes. A product when passes the manufacturing process, the corrugated box packs the product and help passing the product through shipping, distribution, retailing and sometimes even selling process. The frequent use of corrugated box is during shipping to help preventing the product through transit. The shipping transit is normally long term which sometimes demands durable packaging of product.

Boxes and containers often prove to be helpful in provision of protection to the product themselves. However for enhanced safety and protection additional components such as cushioning, bracing and blockings are used. Boxes which are unitized into a unit load on a pallet do not require individual handling as such. It keeps them safe from severe shocks and kicks during transit. While the boxes carrying mixed loads or are sorted and shipped through part of their distribution cycle usually can receive severe shocks, kicks during transit.

For the identification of products and contents, the containers and box ought to be labeled or printed. Boxes with graphics and logos highly help in the communication of the content to the customers as well. For marketing and merchandising, the boxes used carries high graphic designing to communicate the content directly to the general public. For displaying the goods or materials directly on the shelf, the boxes are designed creatively. While for dispense of your product, the containers are normally not as such designed rather they are kept simple with a brand logo stamped on the box.

Corrugated boxes are highly demanding amongst consumer because of some factors which includes:

·         Strength

·         Durability

·         Lightness

·         Recyclable and eco friendly

·         Cost effective and affordable

The corrugated boxes offer quality and safety of packaging items. This factor makes them a popular choice for the packaging of food materials in food industries. The boxes are easy to handle and light weighted. These packaging containers can easily handle the pressure that can cause as a result of stacking. Corrugated boxes are ideal for transportation. This is the reason why more than 95 percent of all products in United States are shipped having packed inside corrugated boxes.

One of the most important functions which corrugated boxes provide is crush resistance. The corrugated boxes help in the provision of adequate strength for the purpose of stacking in warehouses. Extra strength and moisture resistance is demanded when the products are to be kept in warehouses for long term storage.

The packaging engineers make sure while designing the corrugated boxes that it shall meet the specific requirements and specification of product being shipped. The hazards of shipping environment are also kept in concern as well as the needs and demands of customer who is placing an order. The most common type of box design which is normally ordered is Regular Slotted Container (RSC). From the score to the edge, all the flaps are of same length. The major flaps are designed to meet in the middle while the minor flaps do not meet.

Corrugated boxes come with all sizes and shapes to meet internal and external requirements.

Manufacturing Process Of Cardboard Boxes

If you are moving to a new location or delivering packages, cardboard boxes are best solution for packaging of the goods. Cardboard boxes not only help in easy packing of goods but also avoid chances of breakage and leakage. In 1871 cardboard boxes were invented and since then they are in use in very corner of the world. Nowadays, cardboard boxes are integral part of our busy live style. Despite of its simple appearance, the process of making cardboard boxes is very complicated. As its name indicate that the main material in manufacturing of the cardboard boxes is cardboard.

The first step in manufacturing of cardboard boxes is making of cardboard. Some companies, involved in business of selling cardboard boxes, order cardboard according to their graph of demand and supply. Most of the company along selling cardboard boxes also manufactures their own cardboard.

Cardboard boxes typically consist of two layers inner and outer layer. Internal layer is made of different kind of pulp, which is thinner kind of paperboard. The cardboard boxes inner layers are called medium layers. These layers have ripples and fluted patterns as they are heated at particular temperature then whetted and finally formed by wheels. Starched base is used to join the two or more medium. The cardboard boxes outer layer is called liner boards. The liner board is humidified which help in easy joining of the layers during the formation.

Now bending machines are used for folding the boxes along the mark lines made with the help of corrugates. Glue is applied to those areas of the cardboard boxes which will come together to form the box. Another machine is used for folding the glued areas of the cardboard boxes. For proper printing or writing on the outer layer of cardboard boxes, there is ink kitchen. In ink kitchen 5000 colors are systematically poured into the containers. These chemical colors are mixed so perfectly to achieve right color combination on the cardboard boxes. After some printing or graphic work on the cardboard boxes they are piled and are ready to deliver to the customer. Now these easy to carry cardboard boxes are ready to sale and use. They are capable to carry nearly anything that one can imagine.

Almost every successful cardboard boxes manufacturer agrees on one common point that delivering anything which is below the defect free standard is not acceptable in any way. So it’s important for manufacturing company that to keep manual inspection of the cardboard boxes before delivering the boxes to the potential customers. Companies can install camera inspection technology to their production departments. This will help to examine, produce complete and defect free bundles of cardboard boxes at extremely high speed. Due to this technology operator intervention is not needed. This result in less wastage of material, higher rate of production and provide guarantee that cardboard boxes are when delivered won’t cause manufacturing problems for the user.

Cardboard boxes are used for packing varied heavy products as well as the fragile items. They are available in different sizes, shape and color scheme.   

Difference between Corrugated and Cardboard

If you are planning to relocate or if you plan to travel, the first things comes up in your mind will be packing your expensive collection. The packing is normally regarded as having a huge brown colored box with much space to carry your product for safe transit. You decide to choose a brown colored box but have you ever noticed what would you ask the packaging company? Will you ask for a cardboard box or a corrugated box?

This confusion normally arises amongst everyone because people picture the same box for cardboard or corrugated material based. However the material composition is completely different and so the characteristics are different too.

The industrialists who deal with these packaging materials on daily basis seldom use the term cardboard box as it is a general term. It doesn’t deal with the specific type or composition of box.

Cardboard and corrugated both are the paper based materials having separate composition. Let’s have a look on some of the differences between the two.

Corrugated which is also referred as pleated material comprises of three different layers of paper. These layers are an inside liner, an outside liner and a fluting which runs between the both. The layers of paper are laminated together with the help of glue. Corrugated is named because of the corrugated medium it offers. This medium helps in provision of strength and makes it a suitable choice for most of the typical applications such as shipping, retailing and food packaging. The most common example is pizza delivery boxes.

Cardboard is also known as paperboard or folding carton material. It is basically a heavy duty paper stock with and is comparatively thicker. It is not as such used for packing of heavy duty materials. Small consumer goods such as cereal boxes are the typical applications of these cardboard boxes. Cardboards boxes are highly recyclable as they use recycled fiber and are made from bleached pulp.

Corrugated board is made by pasting single or double or may be triple layers one above the other with fluting in between. The flute and the liners are mostly made from unbleached pulp unlike cardboards. Corrugated is a multilayered type of board with its types:

·         Single face

·         Open face

·         Single wall

·         Double wall

·         Triple wall

Cardboard is a multi-ply paper board and is very stiff and thick. Cardboard is comprised of at least three layers of heavy paper material. It is due to the composition that it is pretty much durable.

The cardboard and corrugated boxes both are eco friendly as they use recyclable material. The cardboard or corrugated packaging both can be customized according to marketing demands of product. The boxes are available in every shape and size. They can be given a creative touch by using graphic designing. Different companies prefer to stamp their brand logos and the boxes accompany their products after manufacturing till retailing. Both corrugated and cardboard boxes are not sharp edged and are easy to handle. They are light weighted as well as heat and light resistant.  

Cardboard boxes

Cardboard boxes are industrially prefabricated. They are used mainly for the purpose of packaging of goods and other materials. They are heavy paper like materials and they also include corrugated fiberboard, card stock and paperboard etc.

First commercial paperboard which was not corrugated  was produced in England in 1817. The introduction of flaked cereals was the cause of increased use of paperboard.  First corrugated cardboard box was manufactured in 1895 in USA. By early 1900’s wooden boxes and crates were replaced by corrugated paper shipping cartons.

Cardboard and other similar paper- based materials can also be used for the construction of range of products(for projects), children toys, science experiment models etc. Cardboard boxes are light weight, very convenient to handle while loading and unloading, packaging etc. Raw material used for cardboard boxes is very inexpensive that’s why these boxes are very much affordable.

Corrugated cardboard boxes also have better graphics and printing capabilities. Enterprises have taken advantage from these boxes to a great extent and have used them for their logos, their name printing and for other promotional and advertisement purposes as well. These boxes are present in various shapes and can also be mold as per one’s requirement i.e according to the various sizes, shapes and colors. Another advantage of cardboard boxes is that they are made from the natural renewable resources and they are recyclable also which makes them friendly for the environment.

Cardboard boxes are primary choice for storage of items and their shipping. They are used for the packaging of food items due to their quality and safety. We need not to worry about the damage of our sensitive items like jewellery etc  when it is enclosed in a cardboard box. And also cardboard box can be broken into jewellery box and shoe box as well.

 Another safety attached to cardboard boxes is that they have no sharp edges which make them safe and friendly for children and one need not to worry about the damage and wound it may cause to one’s child while transporting and packaging goods. They can be stack against each other which makes it less spacious. They are as light as bunch of old newspapers, containers or straw.

For packaging of relatively heavy items and goods, cardboard boxes are not very suitable and preferred because they do not bear much weight. In extreme pressure and heat these boxes might get deformed.

In the future these boxes are intended to be manufactured from recycling the material rather than trees.